Perfect Smoked Turkey

1 Oct


I know what you’re thinking. “But Russ, it just turned October, and you’re already posting about Thanksgiving turkey!” While that’s true, there’s a simple explanation: if you want to celebrate Thanksgiving this year with a wholesome, happy, and pastured turkey, you’re going to need to contact a local farmer and pre-order it soon. As in, right away. So this recipe serves as both a reminder to pre-order a turkey soon, and a guide on what to do with the bird when you get it. I’ve been smoking chickens and turkeys for a while, but I’ve been lousy at sharing my results. So this is my defnitive guide on how to get a great smoked turkey, using either a gas of charcoal grill. I love smoking turkeys because the flavor is awesome, but also because it frees up valuable oven space on what tends to be a hectic day.

Speaking of pre-ordering, we’re getting ours from Tendergrass Farms this year, which is located in our neighboring state of Virginia. Even better, they’re offering $10 off their 12-15 lb turkeys for my readers this week, using code “GOBBLEMEUP123″ at checkout. The code is only good until October 8th, 2013, or for the first 25 customers; so grab them while they last! If you order two turkeys, shipping (regularly $19) is free. Here is some great info from Founding Farmer and General Manager David Maren about their beyond organic, air-chilled turkeys. Update: They’re sold out.

The common turkey we eat today is a domesticated descendant of the wild turkeys originally found in North America. When Europeans first saw turkeys, they incorrectly thought they were a form of guineafowl, which was sometimes called “turkey fowl” because back in the day they were imported into Europe through Turkey. The name “turkey” stuck with this bird afterwards. Interestingly, many European countries (including France, Italy, Ukraine, Poland, and Russia) call the bird a derivative of “India” or “Indies” because of a similar confusion with guineafowl (which was also imported from India), or possibly because the New World was often thought to be part of Asia during the European Renaissance.

1 whole unfrozen turkey, 10-15 lbs, neck and giblets removed and set aside
1 quart water
1 cup kosher salt
1/2 cup honey
a bunch of ice cubes
1 large handful wood chips, alder, apple, or cherry wood
2-3 wood chunks, alder, apple of cherry wood
rind of 1 lemon or orange
1 small bunch each fresh sage and thyme
1 small onion, quartered
4 cloves garlic
3 tbsp melted ghee
1 tsp each kosher salt and black pepper

First things first, let’s go over my 6 steps to making a perfect smoked turkey.

1. Turkeys should not be roasted or smoked directly in a roasting pan (or even on a rack in the roasting pan), and especially not be roasted while resting in liquid. This will result in a soggy chicken. My solution is to smoke the turkey directly on the grill grates, with a roasting pan filled with 1″ water underneath the grates, about 3-4 inches from the meat. This will keep the cooking environment moist but let the turkey get evenly crisp on the outside.

2. Turkeys should not be trussed. Dark meat tastes best at 175 degrees, and breast is best at 165 degrees; trussing means that the whole bird will reach the same temperature all around, which is not what we want.

3. Turkeys should be minimally stuffed, and only with aromatics, to ensure proper airflow and even heating.

4. Mild smoking woods (alder, apple, or cherry) are best with poultry; a little goes a long way. I use a combination of chunks and chips, which I’ll explain later.

5. Turkeys should be brined overnight, coated with fat only initially, and minimally seasoned. Brining keeps the turkey from drying out during the smoking process. Basting the turkey only results in soggy skin. Overly seasoning the skin just makes inedible skin – let the brine and aromatics add flavor.

6. Turkeys should not be carved from the carcass; the bird should be deconstructed and each piece can be carved individually.

Okay, let’s make the turkey. Pour 1 quart water into your largest stockpot, add the kosher salt and honey. Heat the stockpot on high heat and stir everything together with a wooden spoon until the salt and honey are dissolved. Remove from heat, pour in a bunch of ice and stir everything around until the ice melts and the water turns cold, or at least room temperature. Add the turkey to the stockpot and fill with cold water until the turkey is fully submerged in the brine. Cover the stockpot and put it in the fridge (or a cold basement, between 32-40 degrees) overnight, up to 12 hours.

The next day, remove the turkey from the brine and dry inside and out with paper towels. Place it on a wire rack on a baking sheet to air dry for 30 minutes. If you have room in the fridge for the baking sheet and turkey, great, otherwise you can leave it out at room temperature.

While the turkey dries, prepare your smoking woods. In two small aluminum pans, place one handful of wood chips and a few wood chunks. Fill the pan that has the chips with about 1/2″ of water. This will let the chunks catch fire and smoke first, and by the time the chunks are nearly done smoking, the water will have evaporated out of the wood chips pan and the chips will start smoking. So you’ll get constant smoking without having to add chips. I would either use a combination of alder and a fruit wood, or stick with one fruit wood; mixing fruit woods just seems a little weird to me.

Place the small aluminum pans under the grill grates, on whatever side of the grill you’re going to keep hot (my burners run horizontally, some run vertically; adjust as needed). On the cool side of the grill, place a large aluminum pan under the grill grates and fill with 1″ water. This water will keep the grill moist but also catch the turkey drippings and can be used to make gravy afterwards (more on that later).

If you’re using a charcoal grill, the setup will be similar, with your charcoal on one side, and the turkey and drip pan on the other. You’ll want to use only wood chunks, and add more chunks and charcoal about halfway through cooking (I’ll let you know when).

Prepare your aromatics for stuffing. Lemon or orange rind is better than actual fruit pieces, because you’ll get the aroma without the added liquid inside the bird, which can mess up your cooking times.

Once the turkey has air-dried, stuff it with the aromatics, making sure there is plenty of extra room. If it’s a tight squeeze, don’t use all of the onion.

Brush the turkey all over with melted ghee, starting with the underside of the turkey. It’ll start to harden as you brush it on, which is fine. Get every nook and cranny you can. Season all over with kosher salt and fresh-ground black pepper.

Heat your grill on high heat for 10 minutes, until the wood chunks start to smoke. Turn off all the burners but one, and leave the one on high. Adjust the heat as needed to get to a stable 325 degrees. Once the temperature is stable, put the turkey on the grill and cover each wing tip with tin foil. This helps to prevent the wing tips from overcooking too quickly. Cover and smoke for one hour. As it smokes, take the turkey neck and gizzard (not the liver) and about 10 peppercorns and simmer them in a quart of water on low, which we’ll use to make the gravy later.

After an hour, carefully pick up and rotate the turkey 180 degrees, so that its other side is now facing the hot side of the grill. Tilt the turkey towards its backside and drain out any collected liquid into the pan underneath it. Remove the tin foil from the wing tips. Cover and smoke for another 45 minutes. If you’re using a charcoal grill, this is a good time to add more charcoal or wood chunks if needed.

Open the grill and pour out any of the turkey’s collected liquid into the pan underneath it. Check the breast and thigh temperatures with an instant-read thermometer. You want the breasts to register 160F and the thighs to register 170F (they’ll climb another 5 degrees as the turkey rests). If it’s ready, pull it off the grill. If it’s not there yet, cover and continue to smoke, checking every 10-15 minutes. My 12-pound turkey took almost exactly 2 hours to cook.

Place the turkey on a wire rack over a baking sheet to rest for 20 minutes before carving. Don’t cover it with tin foil, unless you want soggy skin. Once your grill has cooled somewhat, carefully remove the grill grates and take out the drip pan. Pour the liquid into a fat separator, then pour the liquid (minus the fat, naturally) in with the turkey neck/gizzard broth. Fish out the neck, gizzard, and peppercorns and continue to keep warm on low heat.

To carve the turkey, remove each section individually – the breasts, thighs, drumsticks, wings, and drummettes. Then you can chop up the turkey as you see fit. I like to slice the breasts against the grain into 1/2″ slices, and shave the thigh meat from the thigh bone. Here is a video I made a few years ago where I carved a chicken in a similar fashion. Be sure take any extra breast meat scraps you can pull off the carcass and chop it up finely to put in the gravy broth.

To make the gravy, make a roux by melting 2 tbsp of butter in a sauce pan and stirring in 2 1/2 tbsp of rice flour (coconut flour is okay but a little gritty), then toast for a couple minutes until golden brown, stirring frequently. Stir the roux into the gravy broth and season with a pinch of thyme, and salt and pepper to taste. Simmer on med/low heat until thickened, about five minutes.

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48 Responses to “Perfect Smoked Turkey”

  1. marissaetroiano October 1, 2013 at 11:09 am #

    Reblogged this on Steaks, Squats, and Sundresses and commented:
    Great recipe, just in time for Thanksgiving planning.

  2. Pacific Merchants October 1, 2013 at 12:45 pm #

    Have you ever smoked a spatchcocked turkey? I know they work beautifully for even, quick roasting. Would it have the same effect when smoking?

    • Russ Crandall October 1, 2013 at 8:09 pm #

      Spatchcocking the turkey would definitely make it cook faster, but you’d lose the flavor imparted by the aromatics stuffed inside. I think it’s definitely worth a shot. I’ve also seen many turkey smoking purists quarter their birds before smoking, then taking the breasts off the grill when they’re ready and giving the thighs a few more minutes.

  3. thyworkingactor October 1, 2013 at 1:54 pm #

    Wow thank you. I will certainly try!

  4. auntbeckys October 1, 2013 at 3:22 pm #

    It’s NEVER, I repeat, NEVER, the wrong time for turkey!

  5. Matthew W October 1, 2013 at 6:50 pm #

    I’ve never smoked a turkey.
    Too hard to keep lit.

    But seriously , I do need to try this sometime.
    Love turkey leftovers !!!

  6. vanbraman October 2, 2013 at 12:58 am #

    I need to bookmark this for November. I have always seen the turkey carved while it is all together, so may have to try something different this year.

  7. thevulgarchef October 2, 2013 at 1:31 am #

    Now this is what I’m fuckin talkin about baby

  8. Casey October 3, 2013 at 6:47 pm #

    I have never smoked a turkey. It looks wonderful so I might have to give it a go. Thank you for the wonderful instructions.

  9. Sarah October 7, 2013 at 11:06 am #

    I’ve been wanting to smoke meat using our propane grill for a while now and just didn’t know how to go about doing it. Thanks for a very informative post!

  10. Hooray! Food! October 7, 2013 at 10:44 pm #

    Dang! That is one gorgeous bird. Drool-worthy photos and great tips. Thanks for sharing!

  11. Jen October 14, 2013 at 7:16 pm #

    So thankful for this post! I love smoking turkey legs in a very similar fashion, but you’ve given me the tools to make a whole turkey for Thanksgiving this way! THANK YOU! I can’t wait to try this!

    • Russ Crandall October 14, 2013 at 7:24 pm #

      No problem! If you get the time, be sure to test the recipe before the big day – I don’t want to be held responsible for any smoked turkey mishaps :) Good luck!

  12. Cathy November 4, 2013 at 3:47 pm #

    Can this be done with a previously frozen (Butterball) turkey?

    • Russ Crandall November 4, 2013 at 5:04 pm #

      Cathy, good question. Any turkey will do fine.

  13. Toby Boyce (@TobyBoyce) November 24, 2013 at 6:29 pm #

    Why do I have cut the bird in pieces and not carve? I love the manly look of your approach but with 20+ people coming and three birds to smoke … Need the portion control carving offers.

    • Russ Crandall November 24, 2013 at 9:21 pm #

      Toby, there are a few ideas behind it. First of all, cutting the breast against the grain yields a juicer breast, and it needs to be removed to cut it this way. It’s much faster to carve a breast that way as well. Removing the rest (thighs, drummettes) will make it easier to remove the meat as a whole and cut it into the size you want.

    • Jim November 26, 2013 at 3:39 pm #

      I will be smoking 3 birds on Thursday. One will be for leftovers. :o)

      Wings at joint, legs at joint, thighs at joint then breast as a whole. Slicing breast sideways is a great way to serve while it is still quite hot and very juicy. Using old method left first slice of breast cold before you got to last slice of breast, much less the other side.

      • Sean November 27, 2013 at 10:40 am #

        This will be the fourth year I have smoked the Thanksgiving turkeys. I use a vertical smoker. Wednesday night I put two pork buts on the top shelf and smoke them overnight to let them start to render fat drippings then early Thanksgiving morning I stagger the turkeys underneath the pork so that the pork drippings baste the turkeys while they cook. They always turn out fantastic. With the pork and meat picked off the carcasses, I freeze for a couple weeks and make Brunswick Stew or Carolina Hash during the Christmas holidays for our New Years Eve party.

  14. Chris November 29, 2013 at 7:11 pm #

    I have smoked turkey before in a vertical gas smoker and I have always enjoyed the smoke flavor. I tried the recipe here and it didn’t work very well for me. The turkey did taste very good and was moist but the smoke flavor was not there. I might try it again.

  15. Aaron Johnson November 29, 2013 at 11:15 pm #

    I tried this on Thanksgiving day and I must say it was the best Turkey I (and my family) have ever had! Your instructions were so clear that I was able to do it on the first try and I have never smoked anything before! Thank you…

  16. electricsmoker2014 June 5, 2014 at 11:12 am #

    I think I just went to heaven with the finished product pictures!

    Amazing! I just bought a propane smoker because my electric one, while great for fish and meats, never got the poultry skin crispy enough. This is definitely what I am going to be working on this year!

    Also, Canadian Thanksgiving is in October, so you can always use that as an excuse to bust out the turkeys early :)

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